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Bambu A1 Z-Axis Tensioner Replica

Print Profile(1)

All
A1
H2D
P1P
P1S
X1E
X1 Carbon
X1
A1 mini
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 10% infill
0.2mm layer, 2 walls, 10% infill
Designer
1.2 h
2 plates
5.0(1)

Open in Bambu Studio
Boost
5
13
3
2
14
3
Released 

Description

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I printed this using PETG with my own PETG profile. This can serve as a reference, but adjustments may be necessary based on your specific printer.

I discovered stripped threads on the original Z-axis tensioner screw while tightening the belt. Because the original is plastic, I created a replica.

The parts require bonding with 403 adhesive.

Due to added tolerances in the tensioner base hooks, insertion requires careful control. When fully inserted, it will be approximately 0.2mm shorter than the original, but installation has shown no problems.

Uses M3 x 2.5 x 4 heat-set inserts.

The file includes an adhesive base; apply adhesive sparingly to avoid difficulties removing the base; excess adhesive can be absorbed with tissue paper.

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