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Tailgate opener for VW T5 T6 Bus, Bulli etc

Print Profile(2)

All
P1S
X1 Carbon
H2D Pro
X1
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P2S
H2C
X2D
A2L
A1

0.2mm layer, 6 walls, 100% infill original/accessory damper
0.2mm layer, 6 walls, 100% infill original/accessory damper
Designer
8.3 h
2 plates
4.9(8)

0.2mm layer, 6 walls, 100% infill Busschmiede Dämpfer
0.2mm layer, 6 walls, 100% infill Busschmiede Dämpfer
Designer
4.1 h
1 plate
2.0(2)

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Description

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These tailgate struts ensure secure opening of the tailgate, even under additional load, such as:

  • Bicycles on the original VW logo carrier or similar systems
  • Tailgate-mounted boxes or other loads
  • Internal loads like camping chairs

Compatibility

Suitable for all gas struts with:

  • Piston rod diameter: 10 mm
  • Cylinder diameter: 28 mm

Tested at 30 °C with approximately 70 kg load (two e-bikes on the original VW logo carrier).

⚠️ Please note: The leverage ratio and center of gravity of the load significantly impact functionality!

🧱 Printing and Material Notes

  • Print orientation: upright (for optimal layer stress)
  • Infill: 100%
  • Recommended print profile: 0.2 mm Strength
  • Material: ABS or comparable UV-/heat-resistant filament
    → PLA is explicitly unsuitable!
  • Adhesion spray is recommended or under “Other” set Brim Type to “Automatic”

🔧 Variants/Modifications

Included versions:

  • VW Original: 213 mm
  • Aftermarket (Stabilus): 217 mm

For other lengths or custom modifications: Just ask!

⚠️ Disclaimer

This part is designed for private use and is provided without warranty. Use at your own risk.
I assume no liability for damage or injury resulting from improper installation, misuse, or modifications.
In particular, this part is not designed to support heavy loads or persons.

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.