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AirCowl: DIY PC Fan Neck Cooler Project

Print Profile(1)

All
X1 Carbon
A1
X1
P1P
H2D
X1E
P1S
H2D Pro
H2S
P2S
H2C
X2D
A2L

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
7.1 h
2 plates

Open in Bambu Studio
Boost
22
55
0
1
16
2
Released 

Description

The AirCowl is a 3D printable personal cooling system that transforms a standard PC fan into a comfortable, wearable neck cooler. Perfect for hot summer days, outdoor work, or anyone who runs warm, this innovative design provides targeted cooling right where you need it most.

This project combines 3D printing with basic electronics to create a hands-free cooling solution. The ergonomic collar design distributes weight evenly around your neck while directing airflow for maximum comfort. The modular design allows for customization based on your specific PC fan size and personal preferences.

OnShape Source Document

Electronic Bill of Materials

  • Fan 60x60x10 mm DC 12V 6010 — any standard 60 mm PC case fan, e.g. GDSTIME GDA6010S12V brushless fan (2-pin, ≈0.15 A)
  • IP5328P V1.0 power-bank board — dual USB-A + USB-C, 4-LED fuel gauge (handles cell charging and 5 V output)
  • 5 V → 12 V DC-DC boost converter — MT3608 (or similar) rated ≳ 2 A to power the 60 mm fan
  • 2 × 18650 Li-ion cells — protected cells recommended
  • 4 × M3 × 10 mm screws — for mounting the fan
  • Hook-up wire, JST/Dupont leads, heat-shrink tubing — basic wiring & strain relief

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