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Thermoformed Christmas stars

IP Report

Print Profile(6)

All
A1 mini
H2D Pro
X1E
H2C
H2S
A1
X1 Carbon
P1S
H2D
X2D
X1
P2S
P1P
A2L

star mold - PLA
star mold - PLA
Designer
57 min
1 plate
4.8(14)

star clamp - PLA
star clamp - PLA
Designer
1.2 h
1 plate
5.0(11)

star sheet - 25% gyroid pattern
star sheet - 25% gyroid pattern
Designer
14 min
1 plate
4.8(9)

star sheet - 25% honeycomb pattern
star sheet - 25% honeycomb pattern
Designer
16 min
1 plate
4.8(5)
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Description

Did you know that you can turn 2D decorations into 3D without additional supports? I discovered the tehcnique of thermoforming and adapted it for 3D printed parts. So I made a set of stars for my Christmas tree, using a star-shaped mold. The thermoforming process is quite simple and did not require any special equipment other than what anyone can find at home.

 

The set includes 2 types of star-shaped sheets with different templates. We chose gyroid and honeycomb filling for their plasticity and aesthetic effect. Below we have presented the thermoforming process.

 

If you want to see more shapes and enhanced version of this design explore the Christmas Bauble

.

Component parts:

  • star mold
  • star clamp
  • yellow star sheet (gyroid template)
  • red star sheet (honeycomb template)

 

Suggestions for printing:

  • Recommended to use ABS as material for clamp
  • If you use PLA, it's recommended to increase infill up to 100%, to increase resistance to deformation due thermoforming process
  • Settinngs for infill pattern

Suggestions for assembly:

  • Use glue you want

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License

This user content is licensed under a Standard Digital File License.

You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.