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Oldham Coupling - Educational model

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Print Profile(2)

All
A1 mini
H2C
X2D
X1
H2D Pro
H2S
P1S
A1
P2S
P1P
X1 Carbon
X1E
H2D
A2L

0.08mm ExFine, Random seam, Arachne
0.08mm ExFine, Random seam, Arachne
Designer
20.2 h
1 plate

Oldham Coupling .2mm
Oldham Coupling .2mm
1.3 h
1 plate

Open in Bambu Studio
Boost
35
81
0
1
67
33
Released 

Description

My Educational Mechanical Examples Series

This model is one of my educational mechanical mechanism examples on 80mm x 80mm base plates.
You can find all models of the series in this collection => [Mechanical Mechanism Examples]

 

The present model

This is an educational model of the Oldham Coupling, which transmits rotational motion between two parallel but non-collinear shafts.


 

Brief Description

An Oldham coupling can transmit rotational motion between two parallel but non-collinear shafts.

 

It uses two linear sliders, arranged at 90 degrees to each other on opposite sides of an intermediate floating element. Because the two connected parts can slide freely along their respective sliders, each slider transmits no force in the direction of sliding. However, when one part rotates, its slider slot rotates with it, and this rotation is directly transferred to the other slider slot. As a result, the other part rotates by exactly the same angle.

 

For this reason, an Oldham coupling maintains constant angular velocity between the input and output shafts.

They are commonly used in CNC machines, precision stages, 3D printers, and other equipment where slight shaft misalignment must be accommodated without introducing speed variation.

Related Models

 

Case

This model is compatible with the case included in my first set.

 

Printing

  • Use the models named ???-printable.stl for printing.
    The models named ???-assembled.stl are provided just to show how they should be assembled.
     
  • Use well-dried PETG to have better dimensional accuracy.
  • Use 0.1 mm or 0.08 mm layer height to have smoother surfaces.
  • Use slow printing speed for overhangs.
  • Select “Random” seam position to have smoother rotation.
    Randomly distributed seam should be easily worn out after some wearing.Printing

Sanding and Filing

Note that, in this model, the rotation of the bases for bearings is intentionally made not too smooth.

Sometimes, the gears suffer from the stringing effect and/or elephant foot effect, resulting in a too tight fit to the shafts (they are designed with a 0.15 mm radial clearance). 

If you see rough surface on the shafts due to stringing, sand off the roughness with a small piece of sand paper.

If you feel the gears do not rotate smoothly due to an elephant effect, widen the hole slightly by using a thin round bar file.

Without those issues, the parts should rotate very smoothly with minimal friction.

 

Assembly

Just snap assemble the parts.

 

Mounting the two shafts on the bearings is sometimes a little tricky because the bearing might be printed fragile if your filament has absorbed moisture. So, be careful not to break them when pushing the shafts in.

 

If your print shows stringing, it is a sign of highly moisturized filament.

 

Other examples

You may also be interested in the models in my educational mechanical mechanism examples.

Find them in this collection:
https://makerworld.com/collections/15048577-my-educational-mechanism-models

 

Happy printing!

Acknowledgement

I got into gears thanks to K.$uzuki's amazing articles and YouTube videos. Many of the mechanisms shown in this series came from the introductions on his website. He also makes excellent gear models himself. This series wouldn’t have existed without his inspiration.

I learned a lot about technical detail of designing gear tooth profiles from Haguruma-No-Hanashi website. I’m truly grateful for that.

 

License (2026-03-13 updated)

 

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