Gardena Fan Broom XXL Action 03015-20 Coupling
Print Profile(1)
Bill of Materials
Description
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🔧 Gardena Fan Broom XXL – Replacement Coupling (PETG)
📌 Description
The original coupling of my Gardena Fan Broom XXL Action 03015-20 broke after regular use.
Instead of replacing the entire broom, I designed and printed a solid replacement coupling that restores full functionality.
This part replaces the broken connector between the broom head and the handle system.
Designed for strength, durability and easy printing.
Printed in PETG for better toughness and outdoor resistance.
🧠 Design Notes
- Designed from scratch based on the original broken part
- Geometry optimized for strength at the stress points
- Tight fit, no wobble after installation
- Printed as one single solid part
The original part failed at the connector area.
This redesigned version reinforces that section while keeping full compatibility.
🖨️ Print Settings (Recommended)
- Material: PETG
- Infill:
- 40–60% Gyroid or Cubic is sufficient
- 100% infill was used for the first test print but is likely overkill
- Layer height: 0.2 mm
- Perimeters: 4–5
- Supports: No
- Estimated material usage:
- ~95–100 g at 100% infill
- ~55–65 g at 50% infill
🔩 Assembly
Simply replace the broken coupling with this printed part.
Uses the original screw / fixation method from the Gardena broom.
No glue required.
⚠️ Disclaimer
This is a replacement / repair part, not an official Gardena component.
Use at your own discretion.
💡 Why this model?
- Saves a perfectly usable tool from the trash
- Stronger than the original weak point
- Easy and fast to print
- Ideal PETG outdoor repair
License
You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.
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