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Tesla Gen 3 Wall Connector, Quick release bracket

Print Profile(3)

All
A1
H2S
X1E
X1
H2D Pro
H2D
P1S
X1 Carbon
P2S
P1P
H2C
X2D
A2L
A1 mini

Snug Fit - 0.2mm layer, 6 walls, 25% infill
Snug Fit - 0.2mm layer, 6 walls, 25% infill
Designer
7.1 h
1 plate
5.0(2)

Loose Fit - 0.2mm layer, 6 walls, 25% infill
Loose Fit - 0.2mm layer, 6 walls, 25% infill
Designer
7.1 h
1 plate

0.2mm layer, 6 walls, 25% infill - For A1 Mini
0.2mm layer, 6 walls, 25% infill - For A1 Mini
8.3 h
3 plates

Open in Bambu Studio
Boost
18
49
2
3
40
12
Released 

Description

NO SUPPORTS NEEDED! - Tapered the interference fit so no supports are required.

  • Countersunk screws for wall half of bracket instead of recessed hole.
  • 4mm clearance from wall, prevents scratching when removing charger
  • Only made screw holes solid with modifiers, not the interference edges as per Kole's original. I found that 4 perimeters with 20% infill is plenty strong.

Hardware required:

  • 6G x 12mm Sheet metal tappers - file 1mm of sharp tip off, for mounting charger half of bracket. Link to Bunnings screws HERE
  • 8g 38mm - countersunk screws for wall half of bracket. Many sizes will fit, hole is M5. Link to Bunnings screws HERE

Print Settings:

  • I printed on a Prusa MK3s+
  • 0.4mm nozzle
  • 0.3mm Layer height
  • 20% infill
  • PETG for strength and heat resistance
  • 4 perimeters, 4 layers top and bottom
  • Added solid infill modifiers to screw holes for strength. See screenshot. You can load the 3mf file for a closer look.
  • I increased the bed temp to 90 degrees. Mainly because this print takes up the whole bed and I didn't want any temperature roll-off towards the edges.
  • 372.52 grams of filament ~15hr print time at standard speed

 

Thanks to Kole for the inspiration with his original model.

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License

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.