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Torsen Differential | Limited-slip differential

GIF

Print Profile(2)

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P1P
P1S
X1
X1 Carbon
X1E
A1
H2D
H2D Pro
H2S
P2S
H2C
X2D
A2L
A1 mini

0.2mm layer, 2 walls, 15% infill
0.2mm layer, 2 walls, 15% infill
Designer
5.1 h
1 plate
4.9(10)

MiniFriendly (0.2mm layer, 2 walls, 15% infill)
MiniFriendly (0.2mm layer, 2 walls, 15% infill)
Designer
6.1 h
2 plates
4.7(3)

Open in Bambu Studio
Boost
361
734
18
32
383
136
Released 

Bill of Materials

Maker's Supply Kits and Parts
Select all
N20 Reduction Gear Motor 150rpm (1PCS) - LA002
Power Distribution Board (PDB) - 4 Channels (1PCS) - IA005
Self-Locking Button Switch with SH1.0 Connector (2PCS) - IA006
USB Speed Controller-Compatible with TT motor (1PCS) - IA002
608ZZ P5 Steel (2PCS) - EA028
M2.5x10 SHCS Machine Screw (20PCS) - AA005
M2x8 FHCS Machine Screw (20PCS) - AA011

Description

⚙️This 3D model shows the principle of operation of the torsion differential, a key part of the drive system in cars. ⚙️

👉Points of interest

  • This differential allows more torque to be transferred to the wheel with better traction while reducing the slippage of the wheel with less traction, greatly improving the vehicle's stability and handling on slippery or uneven surfaces.
  • This type of differential is used, for example, by sports versions of Audi or Lamborghini. This type of differential is popular for its reliability, durability and ability to improve vehicle performance without requiring complex electronic controls.

👉BOM

NumberNameAmount
01Base1
02Sleeve2
03Housing-R1
04Housing-L1
05Case1
06Cover1
07Sun Gear-R1
08Sun Gear-L1
09Helical Gear6
10Spur Gear12
11Distance Ring2
12Gear Bigger1
13Gear Smaller1
14Nut2
15Screw4
16Wheel-L1
17Wheel-R1
18Motor Cover1

👉Assembly instruction step by step:

1. Put 05_Case into 08_Sun Gear-L. Then put 07_Sun Gear-R into 12_Gear Bigger. Gear Bigger + Case connect with screws 3x M2.5x10 (AA005). Don't forget to add two pieces of 11_Distance Ring!

 

2. Add bearings (608ZZ) +16_Wheel-L + 17_Wheel-R and finally 14_Nut. Important not to tighten the nuts!

3. The base of the differential should be ready. Now it's time to assemble the base!

15_Screw use to assemble 01_Base to 03_Housing-R + 04_Housing_L. Be careful not to swap Housings! 04_Housing_L is on the left side of the picture!

4. Now it is necessary to attach all the electrical components. Use 6x M2x8 screws to attach them. Don't forget to attach 13_Gear Smaller to the motor shaft! Push the USB cable through the prepared slot in the 01_Base. You can find the connection of the individual electrical components in the pictures.

5. Use 06_Cover to hide electronic components. Use 4x M2x8.

6. Insert the prepared differential into the base.

7. Fix the bearings with 02_Sleeve. Use 4x M2.5x10 screws.

8. The last step! Add 10_Spur Gear + 09_Helical Gear. Use 12x M2.5x10 screws! And you're done! 🥳🥳

Matthew Ghost Patreon

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License

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You shall not share, sub-license, sell, rent, host, transfer, or distribute in any way the digital or 3D printed versions of this object, nor any other derivative work of this object in its digital or physical format (including - but not limited to - remixes of this object, and hosting on other digital platforms). The objects may not be used without permission in any way whatsoever in which you charge money, or collect fees.